Industrial engineering services
What We Do

Engineering
Services

From a single instrument loop to a complete plant-wide control system — RDI Controls delivers engineering solutions across the full project lifecycle. RDI has experience on a wide range of range of control system hardware and software platforms.

01 — Service

Process Control

DCS, PLC & SCADA Systems That Maximize Uptime

From single-loop controllers to plant-wide distributed control systems, RDI Controls designs, programs, and commissions process control systems that deliver reliable, repeatable performance in demanding industrial environments.

DCS & PLC

Distributed Control Systems and Programmable Logic Controllers for all major platforms.

SCADA & HMI

Supervisory control and data acquisition systems with intuitive operator interfaces.

Control Networks

Industrial Ethernet, Profibus, Modbus, HART, and Foundation Fieldbus integration.

Safety Systems

Safety Instrumented Systems (SIS) and Emergency Shutdown (ESD) system design.

Typical Deliverables

Control system architecture and design
PLC/DCS programming and configuration
HMI/SCADA development
Control narrative and functional specification
Factory Acceptance Testing (FAT)
Site Acceptance Testing (SAT) and commissioning
02 — Service

Automation Engineering

End-to-End Automation from Concept to Startup

RDI Controls delivers complete automation solutions that reduce manual intervention, improve consistency, and increase throughput. We handle every phase — from feasibility and design through installation, startup, and operator training.

System Integration

Integrating automation hardware, software, and field devices into a unified system.

IIoT & Data

Connecting process data to cloud platforms, historians, and enterprise systems.

Batch & Sequential

ISA-88 batch control, recipe management, and sequential logic programming.

Startup & Training

On-site commissioning, operator training, and post-startup support.

Typical Deliverables

Automation feasibility and ROI analysis
System architecture and design
Hardware and software integration
Sequence of operations development
On-site startup and commissioning
Operator and maintenance training
03 — Service

Electrical Engineering

Reliable Electrical Infrastructure for Industrial Facilities

Sound electrical engineering underpins every successful automation project. RDI Controls provides complete electrical engineering services — from power distribution design through MCC specification, panel fabrication coordination, and field wiring.

Demolition / Installation Packages

Development of engineering packages to remove obsolete equipment with upgraded capability.

Motor Control

MCC design, VFD specification, soft-starter selection, and motor protection.

Panel Design

Control panel design, bill of materials, and fabrication coordination.

Field Wiring

Wiring diagrams, cable schedules, conduit routing, and field installation support.

Typical Deliverables

Electrical design drawings and schematics
Single-line and three-line diagrams
MCC and control panel specifications
Cable and conduit schedules
Electrical area classification drawings
NEC and NFPA 70E compliance review
04 — Service

SCADA Systems

Real-Time Visibility & Control Across Your Entire Operation

SCADA systems are the nerve center of modern industrial operations — providing real-time visibility, remote control, and data acquisition across entire facilities and distributed infrastructure. RDI Controls designs, integrates, and commissions SCADA solutions that give operators the information and control they need to run processes safely and efficiently.

HMI Development

Intuitive operator interfaces designed for clarity, speed, and situational awareness.

Historian & Reporting

Real-time data acquisition, process historians, and custom reporting dashboards.

Remote Telemetry

Remote monitoring and control of distributed assets via secure communication networks.

Cybersecurity

Network segmentation, role-based access control, and ICS security best practices.

Typical Deliverables

Plant-wide SCADA architecture and design
HMI development and operator interface design
Real-time data acquisition and historian integration
Alarm management and rationalization
Remote monitoring and telemetry systems
SCADA cybersecurity and network segmentation
05 — Service

Instrumentation

Precision Measurement for Critical Processes

Accurate measurement is the foundation of effective process control. RDI Controls specifies, procures, installs, and commissions the instrumentation your operations depend on — from simple temperature loops to complex analytical systems.

Temperature

Thermocouples, RTDs, transmitters, and temperature switches for all process conditions.

Pressure

Pressure transmitters, gauges, switches, and differential pressure measurement.

Flow

Magnetic, vortex, Coriolis, ultrasonic, and differential pressure flow measurement.

Level & Analytical

Radar, ultrasonic, guided wave, pH, conductivity, and dissolved oxygen analyzers.

Typical Deliverables

Instrument specification and datasheet development
Vendor selection and procurement
Loop drawings and instrument index
Field installation and calibration
Loop checkout and commissioning
Preventive maintenance programs
How We Work

Our Project Process

01

Discovery

We assess your process, existing systems, and project objectives to define scope and requirements.

02

Design

Engineering deliverables — P&IDs, control narratives, architecture diagrams, and specifications.

03

Procurement

Vendor selection, purchase orders, and expediting to keep your project on schedule.

04

Integration

Programming, panel fabrication coordination, and system integration in our facility or yours.

05

Commissioning

FAT, SAT, loop checkout, and startup support until your system is running reliably.

06

Support

Ongoing technical support, troubleshooting, and system modifications as your process evolves.

Get Started

Let's Discuss
Your Project

Whether you have a detailed scope or just a concept, RDI Controls can help you define the right engineering approach and deliver a solution that works.